Job Description

About the Role

Pinnacle Partners is recruiting for a Process Engineer in New Albany, IN. This position focuses on optimizing manufacturing and assembly processes, supporting new product introductions, troubleshooting production challenges, and using data analysis to improve efficiency, quality, and overall manufacturing performance. The ideal candidate will have 5+ years of experience in process engineering, manufacturing, process development, or complex assembly operations, with strong analytical, problem-solving, and communication skills.

This role works closely with production operators, Product Engineering, R&D, and other cross-functional teams to support new product launches, improve existing manufacturing processes, and identify opportunities for better line flow, equipment utilization, and yield performance. The ideal candidate will be comfortable working directly on the manufacturing floor, interpreting production data, and translating technical findings into practical process improvements.

Key Responsibilities:

• Lead and execute experiments to identify critical process variables using Design of Experiments (DOE) methodologies and other analytical approaches.

• Develop standardized manufacturing best practices, process parameters, operating windows, and work instructions to improve assembly processes.

• Apply Six Sigma DMAIC methodologies to investigate process challenges, identify root causes, and implement effective solutions.

• Use statistical methods and process capability studies to determine whether manufacturing processes meet established requirements.

• Develop process criteria and validation methods to determine whether cable assembly designs and manufacturing processes are ready for full-volume production.

• Provide technical guidance, direction, and support to Engineering and Operations teams to improve manufacturing and assembly processes.

• Work directly with production operators to troubleshoot manufacturing issues, gather feedback, and identify opportunities to improve daily operations.

• Support new product introductions, including development builds, R&D builds, initial custom builds, and new customer product launches.

• Collaborate with Product Engineering to communicate production feedback, identify design or process concerns, and support successful product releases.

• Collect, analyze, and interpret manufacturing data from production systems and technical personnel to identify trends and improvement opportunities.

• Lead and track yield investigations from initial discovery through root cause analysis and corrective action implementation.

• Analyze scrap, yield, machine utilization, cycle times, and production data to identify opportunities for improved manufacturing performance.

• Report process and yield results to cross-functional teams with varying levels of technical knowledge.

• Develop tools, methods, and resources to improve production yields and overall process consistency.

• Evaluate production line balancing, equipment utilization, and material flow to improve manufacturing efficiency.

• Perform engineering calculations using principles of physics and mathematics to support process and equipment improvements.

• Provide technical input during incident investigations, evaluating manpower, methods, machines, materials, and measurement factors to determine root causes.

• Document manufacturing problems, investigation findings, corrective actions, and process improvements.

• Research and develop new manufacturing methods and technologies to advance long-term assembly capabilities.

• Support major process improvement projects while maintaining communication with production teams and global engineering stakeholders.

Requirements:

• 5+ years of experience in Process Engineering, manufacturing, process development, or complex assembly operations.

• Strong understanding of manufacturing processes, process optimization, and continuous improvement methodologies.

• Experience working directly with production teams and operators to troubleshoot manufacturing issues and improve processes.

• Strong problem-solving skills, including experience with root cause analysis, Fishbone diagrams, and corrective action methodologies.

• Experience analyzing manufacturing data to identify opportunities for improvements in scrap, yield, production flow, cycle times, and equipment utilization.

• Ability to collect, interpret, and communicate production data to support manufacturing decisions.

• Experience with statistical analysis, process capability studies, and process validation.

• Strong analytical skills and a creative, solutions-oriented mindset.

• Excellent written and verbal communication skills, with the ability to explain technical concepts and process changes to production operators and cross-functional teams.

• Ability to collaborate effectively with Production, Product Engineering, R&D, and other internal stakeholders.

• Strong computer skills and proficiency with Microsoft Office applications, particularly Excel, PowerPoint, Word, and Outlook.

• Experience with data analysis tools such as Minitab, JMP, Excel, or Power BI.

• Ability to adapt to changing priorities and work through manufacturing challenges in a flexible, fast-paced environment.

• Bachelor's degree in Engineering or a related technical discipline required for external candidates.

Preferred:

• Experience with Design of Experiments (DOE), Six Sigma, Lean Manufacturing, and DMAIC methodologies.

• Familiarity with Minitab, JMP, Power BI, or other statistical and data visualization tools.

• Experience with manufacturing line balancing, scrap analysis, yield improvement, and machine utilization.

• Background supporting new product introductions, development builds, R&D builds, or production launches.

• Experience developing manufacturing documentation, standard work instructions, and process parameters.

• Familiarity with engineering design software such as SolidWorks or AutoCAD.

• Previous experience in cable assembly, electronics manufacturing, or complex assembly operations.

• Experience communicating technical information to operators, engineering teams, corporate leadership, and global stakeholders.

• Demonstrated ability to identify measurable process improvements and quantify contributions through manufacturing metrics.

• Strong interpersonal skills, openness to feedback, and a willingness to learn new processes and systems.

• Previous experience in a manufacturing environment where flexibility, adaptability, and independent problem-solving are important.

Benefits Overview:

• Total compensation generally ranging from approximately $85,000–$110,000, including the bonus program.

• Comprehensive benefits package.

• Relocation assistance available for qualified candidates.

• Flexible Monday–Friday schedule, with typical options including 7:00 AM–4:00 PM or 8:00 AM–5:00 PM.

• Opportunity to work in a world-class, climate-controlled manufacturing facility.

• Onsite cafeteria and additional employee amenities.

• Collaborative work environment with frequent interaction across Production, Engineering, R&D, and global teams.

• Opportunity to work on major manufacturing optimization and process improvement projects.

• Strong potential for career advancement and internal leadership opportunities.

• Opportunity to contribute to new product introductions and influence manufacturing processes from development through full-volume production.

Explore More Engineering Opportunities

This role falls within our Engineering/Manufacturing division, where we specialize in placing professionals in areas such as:

• Quality Engineering and Quality Assurance

• Mechanical/Electrical Engineering

• Manufacturing/Process Engineering

• CNC Machining and Programming

• Field Service Engineering

• Technical Support and Parts Management

• Controls and Automation Engineering

• Project Engineering

• Operations / Plant Engineering

Explore additional Engineering roles and learn more about how we support Engineering professionals:

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