Job Description
About the Role
Pinnacle Partners is recruiting for a Controls/Electrical Engineer in Lafayette, IN. This is a hands-on engineering and programming position supporting manufacturing operations on first shift. The ideal candidate will have experience troubleshooting and editing PLC programs, working with Allen Bradley/Rockwell and Siemens controls, and supporting automated manufacturing equipment directly on the production floor. This role is approximately 70% floor-based and 30% office/admin, with a strong emphasis on hands-on troubleshooting, machine uptime, controls programming, and continuous improvement.
Key Responsibilities:
- Work hands-on with Maintenance and Controls Technicians to troubleshoot, repair, and maintain manufacturing equipment.
- Troubleshoot electrical, controls, and automated equipment directly on the manufacturing floor.
- Support equipment including wire draw lines, take-ups, re-winders, ovens, annealers, and other manufacturing machinery.
- Troubleshoot and edit PLC programs to identify and resolve equipment issues and improve machine operation.
- Work with Siemens and Rockwell/Allen Bradley controls, including RSLogix 500, RSLogix 5000, Studio 5000, FactoryTalk, EZ Series, and C-more.
- Troubleshoot and program HMIs and automated equipment.
- Perform Variable Frequency Drive (VFD) programming and troubleshooting.
- Provide electrical engineering support, troubleshooting, and repair assistance to manufacturing operations.
- Manage assigned engineering projects while meeting design, cost, installation, and timing requirements.
- Assist with CAPEX projects and equipment or facility enhancements.
- Support plant engineering initiatives involving equipment purchases, capital expenditures, environmental programs, security, and safety.
- Support electrical systems operating at 480V and below.
- Troubleshoot power distribution systems and electrical equipment.
- Apply knowledge of electrical codes and safe electrical practices.
- Document all changes made to PLC and controls programs.
- Maintain accurate records of programming changes, modifications, and equipment improvements.
- Work directly with Maintenance and Controls Technicians to diagnose equipment problems and implement solutions.
- Use a hands-on approach to resolve issues quickly and keep production equipment operating.
- Interface with internal departments, contractors, vendors, and other external parties as needed.
- Support continuous improvement and cost-reduction initiatives across manufacturing operations.
- Adapt to a fast-paced, constantly changing manufacturing environment with new equipment, projects, and priorities.
- Balance approximately 70% floor-based troubleshooting and engineering work with 30% office, administrative, documentation, and reporting responsibilities.
- Take ownership of assigned projects and independently drive them through completion.
- Support the continued expansion and modernization of manufacturing equipment and processes.
- Work closely with Maintenance, Controls, Engineering, Operations, and other plant personnel to maintain equipment reliability and production uptime.
Requirements:
- Associate's degree in Engineering or a related field required; Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or a similar discipline preferred.
- Hands-on experience troubleshooting manufacturing equipment and electrical/controls systems.
- Experience working directly on the manufacturing floor rather than exclusively in a design or office-based engineering environment.
- Experience with Allen Bradley/Rockwell or Siemens PLC systems; Siemens experience strongly preferred.
- Experience editing and troubleshooting PLC code; ability to modify existing programs rather than primarily developing programs from scratch.
- Experience with HMI programming and troubleshooting.
- Experience with Variable Frequency Drives (VFDs).
- Experience working with electrical systems operating at 480V and below.
- Knowledge of power distribution systems and electrical troubleshooting.
- Knowledge of electrical codes and basic electrical engineering calculations.
- Experience documenting changes made to PLC and controls programs.
- Demonstrated project management experience, including managing engineering projects through implementation.
- Ability to troubleshoot equipment issues quickly and work effectively in a fast-paced manufacturing environment.
- Ability and willingness to work directly with Maintenance and Controls Technicians on the production floor.
- Strong problem-solving and troubleshooting skills.
- Ability to work independently and take ownership of assigned projects.
- Ability to communicate effectively with Maintenance, Engineering, Operations, and other internal and external stakeholders.
- Ability to work Monday through Friday on first shift, beginning at approximately 7:00 AM.
- Willingness to work overtime as needed to support production and complete projects.
Preferred:
- Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or a related field.
- Strong Siemens PLC experience.
- Experience with Siemens and Rockwell/Allen Bradley controls.
- Experience with RSLogix 500, RSLogix 5000, Studio 5000, FactoryTalk, EZ Series, or C-more.
- AutoCAD experience or other electrical/design software experience.
- Six Sigma certification.
- Experience with electrical panel design.
- Experience with equipment layouts.
- Lean manufacturing experience.
- Experience in an automotive manufacturing environment.
- Experience supporting cost-reduction and continuous improvement initiatives.
- Experience with capital equipment projects.
- Experience supporting new equipment installation and commissioning.
- Experience in a fast-paced manufacturing environment with frequent equipment changes and new machine installations.
- Experience troubleshooting wire manufacturing, heat treating, ovens, or similar industrial processing equipment.
Benefits Overview:
- $80,000-$100,000 per year based on experiencec.
- Discretionary companywide performance bonus ranging from 05% of prior-year base salary based on company KPI performance.
- Medical insurance.
- Dental insurance.
- Vision insurance.
- Life insurance.
- 401(k) with employer matching.
- Health Savings Account.
- Educational assistance and tuition reimbursement.
- Employee Assistance Program.
- Employee referral program.
- MondayFriday, first-shift schedule beginning at approximately 7:00 AM.
- Opportunity to work with new equipment and support continued manufacturing expansion.
Explore More Engineering Opportunities
This role falls within our Engineering/Manufacturing division, where we specialize in placing professionals in areas such as:
- Mechanical/Electrical Engineering
- Manufacturing/Process Engineering
- Controls Engineering
- Project Engineering
- Technical Sales
- Operations / Plant Engineering
Explore additional Engineering roles and learn more about how we support Engineering professionals:
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- Human Resources
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