Full-time

Controls Engineer

Posted on 25 September 26 by Gracie Meyer

  • Lafayette, Indiana, United States, Indiana
  • $80000 - $100000 per Year
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Job Description

About the Role

Pinnacle Partners is recruiting for a Controls/Electrical Engineer in Lafayette, IN. This is a hands-on engineering and programming position supporting manufacturing operations on first shift. The ideal candidate will have experience troubleshooting and editing PLC programs, working with Allen Bradley/Rockwell and Siemens controls, and supporting automated manufacturing equipment directly on the production floor. This role is approximately 70% floor-based and 30% office/admin, with a strong emphasis on hands-on troubleshooting, machine uptime, controls programming, and continuous improvement.


Key Responsibilities:

  • Work hands-on with Maintenance and Controls Technicians to troubleshoot, repair, and maintain manufacturing equipment.
  • Troubleshoot electrical, controls, and automated equipment directly on the manufacturing floor.
  • Support equipment including wire draw lines, take-ups, re-winders, ovens, annealers, and other manufacturing machinery.
  • Troubleshoot and edit PLC programs to identify and resolve equipment issues and improve machine operation.
  • Work with Siemens and Rockwell/Allen Bradley controls, including RSLogix 500, RSLogix 5000, Studio 5000, FactoryTalk, EZ Series, and C-more.
  • Troubleshoot and program HMIs and automated equipment.
  • Perform Variable Frequency Drive (VFD) programming and troubleshooting.
  • Provide electrical engineering support, troubleshooting, and repair assistance to manufacturing operations.
  • Manage assigned engineering projects while meeting design, cost, installation, and timing requirements.
  • Assist with CAPEX projects and equipment or facility enhancements.
  • Support plant engineering initiatives involving equipment purchases, capital expenditures, environmental programs, security, and safety.
  • Support electrical systems operating at 480V and below.
  • Troubleshoot power distribution systems and electrical equipment.
  • Apply knowledge of electrical codes and safe electrical practices.
  • Document all changes made to PLC and controls programs.
  • Maintain accurate records of programming changes, modifications, and equipment improvements.
  • Work directly with Maintenance and Controls Technicians to diagnose equipment problems and implement solutions.
  • Use a hands-on approach to resolve issues quickly and keep production equipment operating.
  • Interface with internal departments, contractors, vendors, and other external parties as needed.
  • Support continuous improvement and cost-reduction initiatives across manufacturing operations.
  • Adapt to a fast-paced, constantly changing manufacturing environment with new equipment, projects, and priorities.
  • Balance approximately 70% floor-based troubleshooting and engineering work with 30% office, administrative, documentation, and reporting responsibilities.
  • Take ownership of assigned projects and independently drive them through completion.
  • Support the continued expansion and modernization of manufacturing equipment and processes.
  • Work closely with Maintenance, Controls, Engineering, Operations, and other plant personnel to maintain equipment reliability and production uptime.

Requirements:

  • Associate's degree in Engineering or a related field required; Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or a similar discipline preferred.
  • Hands-on experience troubleshooting manufacturing equipment and electrical/controls systems.
  • Experience working directly on the manufacturing floor rather than exclusively in a design or office-based engineering environment.
  • Experience with Allen Bradley/Rockwell or Siemens PLC systems; Siemens experience strongly preferred.
  • Experience editing and troubleshooting PLC code; ability to modify existing programs rather than primarily developing programs from scratch.
  • Experience with HMI programming and troubleshooting.
  • Experience with Variable Frequency Drives (VFDs).
  • Experience working with electrical systems operating at 480V and below.
  • Knowledge of power distribution systems and electrical troubleshooting.
  • Knowledge of electrical codes and basic electrical engineering calculations.
  • Experience documenting changes made to PLC and controls programs.
  • Demonstrated project management experience, including managing engineering projects through implementation.
  • Ability to troubleshoot equipment issues quickly and work effectively in a fast-paced manufacturing environment.
  • Ability and willingness to work directly with Maintenance and Controls Technicians on the production floor.
  • Strong problem-solving and troubleshooting skills.
  • Ability to work independently and take ownership of assigned projects.
  • Ability to communicate effectively with Maintenance, Engineering, Operations, and other internal and external stakeholders.
  • Ability to work Monday through Friday on first shift, beginning at approximately 7:00 AM.
  • Willingness to work overtime as needed to support production and complete projects.

Preferred:

  • Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or a related field.
  • Strong Siemens PLC experience.
  • Experience with Siemens and Rockwell/Allen Bradley controls.
  • Experience with RSLogix 500, RSLogix 5000, Studio 5000, FactoryTalk, EZ Series, or C-more.
  • AutoCAD experience or other electrical/design software experience.
  • Six Sigma certification.
  • Experience with electrical panel design.
  • Experience with equipment layouts.
  • Lean manufacturing experience.
  • Experience in an automotive manufacturing environment.
  • Experience supporting cost-reduction and continuous improvement initiatives.
  • Experience with capital equipment projects.
  • Experience supporting new equipment installation and commissioning.
  • Experience in a fast-paced manufacturing environment with frequent equipment changes and new machine installations.
  • Experience troubleshooting wire manufacturing, heat treating, ovens, or similar industrial processing equipment.

Benefits Overview:

  • $80,000-$100,000 per year based on experiencec.
  • Discretionary companywide performance bonus ranging from 0–5% of prior-year base salary based on company KPI performance.
  • Medical insurance.
  • Dental insurance.
  • Vision insurance.
  • Life insurance.
  • 401(k) with employer matching.
  • Health Savings Account.
  • Educational assistance and tuition reimbursement.
  • Employee Assistance Program.
  • Employee referral program.
  • Monday–Friday, first-shift schedule beginning at approximately 7:00 AM.
  • Opportunity to work with new equipment and support continued manufacturing expansion.

Explore More Engineering Opportunities

This role falls within our Engineering/Manufacturing division, where we specialize in placing professionals in areas such as:

  • Mechanical/Electrical Engineering
  • Manufacturing/Process Engineering
  • Controls Engineering
  • Project Engineering
  • Technical Sales
  • Operations / Plant Engineering

Explore additional Engineering roles and learn more about how we support Engineering professionals:

Find Jobs or Manufacturing & Engineering Opportunities


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  • Human Resources
  • Administrative & Customer Service
  • Information Technology
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Job Information

Rate / Salary

$80000 - $100000 per Year

Sector

Engineering

Category

Not Specified

Skills / Experience

Not Specified

Benefits

Not Specified

Our Reference

JOB-26411

Job Location