Job Description

Position Title: Senior Controls Engineer
Location: Canton, MI
Function: Engineering
Travel: Up to 35% to job sites

Role Overview

The Senior Controls Engineer will work directly with electrical control systems and hardware integration. The role requires strong experience with PLC programming platforms including Allen-Bradley, Siemens, and Automation Direct. This position involves developing automation requirements, designing efficient production control systems, and implementing software and hardware solutions.

Key Responsibilities

• Ensure safe work practices and compliance with OSHA and site safety standards.

• Travel up to 35% for project implementation; extended stays may be required.

• Work weekends or overtime when necessary to meet deadlines.

• Design and implement automated systems, including PLC logic and control interfaces.

• Create and update electrical diagrams, panel drawings, schematics, and HMI pages using AutoCAD.

• Lead design reviews and develop project documentation and bills of materials.

• Perform troubleshooting of control systems, including PLC logic, I/O, and communication issues.

• Analyze plant operations and recommend process improvements.

• Support equipment upgrades, repairs, and startup activities at customer sites.

• Maintain control parts inventory and documentation of design and repair activities.

• Perform other engineering duties as assigned.

Skills & Qualifications

• Strong interpersonal, verbal, and written communication skills.

• Comprehensive understanding of electrical systems, codes, and industrial controls.

• Minimum 5 years of PLC programming experience:

  • Allen-Bradley ControlLogix or CompactLogix preferred.

  • Siemens, Automation Direct, and HMI experience a plus.

• Proficiency with AutoCAD for panel layouts and electrical schematics.

• Working knowledge of sensors, valves, drives, servos, and industrial automation components.

• Ability to read and interpret schematic drawings, machine prints, and ladder logic.

• Experience collaborating with multidisciplinary teams.

Education & Experience

• Bachelor’s degree in Electrical Engineering, Computer Programming, or a related field (preferred).

• 3–5 years of experience with high-speed or automated machinery.

• Proven skills in PLC programming, commissioning, and field support.

• Familiarity with AC Drives, VFDs, HMIs, Servo, PID, and Motion Control systems strongly preferred.