Sr. Controls Engineer

Posted on 21 January 26 by Isaiah Chuhran

  • $ - $
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Job Description

Key Responsibilities

Own all controls-related aspects of new and existing production equipment

Lead troubleshooting and root-cause analysis of automation and controls issues

Develop and implement control system upgrades for new equipment and improvement projects

Support product introductions, engineering changes, and process revisions impacting control systems

Maintain and version-control all PLC and automation code

Drive improvements in PLC performance, reliability, and standardization

Lead implementation and ongoing support of barcode systems across operations

Support MES and SQL-based data systems for manufacturing execution and reporting

Assist with equipment capability studies, installations, and process validations

Participate in PFMEA reviews and work instruction development when required

Ensure compliance with applicable electrical and safety standards

Identify and execute cost, quality, and efficiency improvement initiatives

Review electrical schematics and develop control specifications for new or modified equipment

Support off-shift and weekend work as needed

Assist production teams with technical issues and process optimization

Travel to supplier or system integrator sites when required

Maintain a safe, organized, and compliant work environment

Follow all company policies, procedures, and regulatory requirements

Perform additional duties as assigned

Required Qualifications

Bachelor’s degree in Electrical Engineering, Controls Engineering, or equivalent experience

Minimum 5 years of controls engineering experience in a manufacturing environment

Strong working knowledge of PLCs, HMIs, relays, servos, stepper motors, and electrical circuits

Experience with barcode systems, vision systems, and industrial databases

Proficiency with control and automation software such as:

Allen-Bradley PLC platforms

Ignition SCADA

Keyence sensors and cameras

SQL-based systems

Fanuc robotics

AutoCAD Electrical

Familiarity with quality management systems

Experience with automotive and environmental standards (e.g., IATF 16949, ISO 14001)

Understanding of electrical cabinet layout and machine control architecture

Strong teamwork, communication, and problem-solving skills

Proficient with Microsoft Office applications

Results-driven with a continuous improvement mindset

Work Environment & Physical Requirements

Combination of office and industrial manufacturing environments

Prolonged computer use and desk work

Frequent movement throughout production areas

Occasional lifting up to 30 pounds

Ability to bend, stretch, reach, stoop, and carry equipment as needed

Exposure to moderate noise levels

Work near high-voltage electrical systems with required safety precautions

Visual acuity to read schematics, operate equipment, and inspect parts

Ability to recognize small text, symbols, and color-coded wiring

Must be able to wear personal protective equipment for extended periods

Occasional travel to supplier or partner facilities

Benefits & Compensation

Competitive salary and performance-based compensation

Comprehensive health, dental, and vision coverage

Employer-paid disability and life insurance

Retirement savings plan with company matching

Paid time off, holidays, and parental leave

Flexible spending and health savings account options

Tuition reimbursement and professional development support

Employee referral incentives

Career growth and advancement opportunities

Inclusive and collaborative workplace culture

Job Information

Rate / Salary

$ - $

Sector

Not Specified

Category

Not Specified

Skills / Experience

Not Specified

Benefits

Not Specified

Our Reference

JOB-34872

Job Location