Key Responsibilities
Own all controls-related aspects of new and existing production equipment
Lead troubleshooting and root-cause analysis of automation and controls issues
Develop and implement control system upgrades for new equipment and improvement projects
Support product introductions, engineering changes, and process revisions impacting control systems
Maintain and version-control all PLC and automation code
Drive improvements in PLC performance, reliability, and standardization
Lead implementation and ongoing support of barcode systems across operations
Support MES and SQL-based data systems for manufacturing execution and reporting
Assist with equipment capability studies, installations, and process validations
Participate in PFMEA reviews and work instruction development when required
Ensure compliance with applicable electrical and safety standards
Identify and execute cost, quality, and efficiency improvement initiatives
Review electrical schematics and develop control specifications for new or modified equipment
Support off-shift and weekend work as needed
Assist production teams with technical issues and process optimization
Travel to supplier or system integrator sites when required
Maintain a safe, organized, and compliant work environment
Follow all company policies, procedures, and regulatory requirements
Perform additional duties as assigned
Required Qualifications
Bachelor’s degree in Electrical Engineering, Controls Engineering, or equivalent experience
Minimum 5 years of controls engineering experience in a manufacturing environment
Strong working knowledge of PLCs, HMIs, relays, servos, stepper motors, and electrical circuits
Experience with barcode systems, vision systems, and industrial databases
Proficiency with control and automation software such as:
Allen-Bradley PLC platforms
Ignition SCADA
Keyence sensors and cameras
SQL-based systems
Fanuc robotics
AutoCAD Electrical
Familiarity with quality management systems
Experience with automotive and environmental standards (e.g., IATF 16949, ISO 14001)
Understanding of electrical cabinet layout and machine control architecture
Strong teamwork, communication, and problem-solving skills
Proficient with Microsoft Office applications
Results-driven with a continuous improvement mindset
Work Environment & Physical Requirements
Combination of office and industrial manufacturing environments
Prolonged computer use and desk work
Frequent movement throughout production areas
Occasional lifting up to 30 pounds
Ability to bend, stretch, reach, stoop, and carry equipment as needed
Exposure to moderate noise levels
Work near high-voltage electrical systems with required safety precautions
Visual acuity to read schematics, operate equipment, and inspect parts
Ability to recognize small text, symbols, and color-coded wiring
Must be able to wear personal protective equipment for extended periods
Occasional travel to supplier or partner facilities
Benefits & Compensation
Competitive salary and performance-based compensation
Comprehensive health, dental, and vision coverage
Employer-paid disability and life insurance
Retirement savings plan with company matching
Paid time off, holidays, and parental leave
Flexible spending and health savings account options
Tuition reimbursement and professional development support
Employee referral incentives
Career growth and advancement opportunities
Inclusive and collaborative workplace culture