Step into a senior controls role where your expertise in PLCs, robotics, and safety systems will directly shape high-performance automation for leading manufacturers across Michigan. You’ll tackle complex projects, integrating advanced control systems and industrial robots to improve productivity, reliability, and compliance in demanding production environments.

About the Role:
This contract Senior Controls Engineer position is responsible for designing, programming, and commissioning industrial control systems, ensuring seamless integration of PLCs, HMI/SCADA, and FANUC robots. You will lead controls engineering activities from concept through startup, driving technical decisions that impact throughput, quality, and operator safety. Working closely with cross-functional teams and customers, you will be the technical authority for controls architecture and implementation on key automation projects.

Key Responsibilities:

• Design, develop, and implement PLC programs (Allen-Bradley, Siemens, etc.) for new and existing automated equipment and production lines.
• Configure, program, and integrate FANUC robots, including motion paths, I/O mapping, and coordination with PLC and safety systems.
• Develop and integrate HMI/SCADA applications for machine and line-level monitoring, control, and data collection.
• Create complete control system architectures, including I/O layouts, panel designs, and network topologies, using AutoCAD/EPLAN for electrical schematics.
• Commission control systems on-site, including startup, troubleshooting, optimization, and handover to plant operations teams.
• Implement and validate industrial safety solutions, including safety PLCs, interlocks, light curtains, and emergency stop systems in line with applicable standards.
• Tune PID loops and configure instrumentation (sensors, actuators, transmitters) to achieve stable and responsive process control.
• Collaborate with mechanical, electrical, and process engineers, as well as customer stakeholders, to ensure controls solutions meet functional, safety, and performance requirements.

Key Requirements:

• Strong, hands-on experience in PLC programming and troubleshooting with Allen-Bradley (Rockwell) platforms; exposure to Siemens or other major PLC brands.
• Proven experience programming, integrating, and commissioning FANUC robots in industrial automation environments.
• Demonstrated capability in HMI/SCADA development and integration, including screen design, tag management, and data logging.
• Solid understanding of industrial safety standards and machine safeguarding practices, including OSHA, NFPA 70E, and ISO 13849.
• Practical experience in process automation and instrumentation, including PID loop tuning and configuration of field devices.
• Proficiency in control system design and electrical schematics creation using AutoCAD and/or EPLAN.
• Track record of leading controls engineering activities on complex automation projects, including on-site startup and issue resolution.
• Ability to work independently in a contract environment, managing priorities, timelines, and customer expectations.

Desirable Skills:

• Experience with safety PLCs and safety-rated devices for functional safety implementations.
• Familiarity with industrial networking and communication protocols (EtherNet/IP, Profinet, Modbus, etc.).
• Background in integrating MES/ERP or data collection systems with plant-floor controls.
• Exposure to motion control systems, servo drives, and advanced axis coordination.
• Previous work with automotive, food & beverage, or other high-volume manufacturing sectors.
• Experience writing technical documentation, test plans, and functional specifications for controls systems.

Qualifications:

• Bachelor’s degree in Electrical Engineering, Controls/Automation Engineering, Mechatronics, or a closely related discipline.
• Associate degree in an electrical or controls-related field with significant relevant experience may be considered.
• Professional certifications in industrial automation, controls, or safety (e.g., Rockwell, Siemens, FANUC, or safety-related credentials) preferred.
• Evidence of ongoing professional development in controls engineering, robotics, or industrial safety standards.

If you’re a seasoned controls engineer ready to take ownership of high-impact automation projects on a contract basis, apply now to bring your expertise to advanced manufacturing environments across Michigan.