Job Description
Process Engineer – Manufacturing Operations
Overview
An established and growing manufacturing organization is seeking a Process Engineer to join its operations team. This role is ideal for a hands-on engineering professional who thrives in a fast-paced production environment and is passionate about driving continuous improvement, operational efficiency, and product quality.
Key Responsibilities
- Lead and support continuous improvement initiatives using methodologies such as Kaizen, 5 Whys, and Fishbone analysis
- Drive lean manufacturing activities, including standard work implementation and best practice sharing
- Develop, standardize, and maintain work instructions and training documentation
- Identify process improvement opportunities and implement innovative solutions to enhance performance
- Apply Lean Six Sigma principles to reduce waste, improve process capability, and optimize efficiency
- Partner closely with production teams to troubleshoot equipment issues and enhance safety, quality, and productivity
- Support new product introductions, including prototype development, equipment setup, and validation
- Conduct root cause analysis on customer complaints and internal quality issues using structured methodologies (e.g., DMAIC, PFMEA)
- Lead corrective actions with a focus on long-term engineering solutions
- Support capital projects, equipment upgrades, and plant-wide engineering initiatives
- Troubleshoot process and equipment failures to minimize downtime and improve reliability
Qualifications
- Bachelor’s degree in Mechanical, Industrial, Manufacturing, or related Engineering discipline required
- Approximately 2+ years of experience in a manufacturing environment; plastics or rubber industry experience preferred
- 3–5 years of experience managing capital or strategic projects (e.g., plant upgrades, relocations, or major improvements)
- Lean Six Sigma Green Belt preferred
- Strong project management experience, including CAPEX and productivity-driven initiatives
- Technical proficiency with automation, CAD tools (SolidWorks, AutoCAD), and ERP systems (SAP preferred)
- Experience with tooling design, digital manufacturing technologies, and data analysis
- Knowledge of ISO standards, document control, and auditing processes
- Demonstrated ability to lead, train, and influence cross-functional teams
Compensation & Benefits
- Performance-based incentive opportunities (short- and long-term)
- Comprehensive benefits package including:
- Base salary between $75k-$95
- Medical, dental, and vision coverage
- 401(k) retirement plan
- Paid time off, holidays, and sick leave
- Parental leave and disability coverage
- Employee assistance programs
Why This Opportunity
- High-impact role with visibility across operations and leadership
- Opportunity to work on advanced manufacturing technologies and process improvements
- Strong career growth potential within a dynamic and innovative environment
- Collaborative, team-oriented culture focused on continuous improvement