Job Description
JOB DESCRIPTION
POSITION: Process Engineer, Sr.
DEPARTMENT: Process Plants
CAREER PATH: Expert
SUMMARY: Provides Process Engineering services to the Process Plants, under general direction for complex projects. Prepares conceptual process designs, computer simulations, equipment designs, technical proposals, process descriptions, operating and start-up instructions. Participates in HAZOP studies and leads plant start-ups for complex projects. Supports Sales/Market Managers, Applications Engineers and Operations with their workload on an as needed basis.
ESSENTIAL FUNCTIONS:
- Works under general direction
- Manages large and/or complex projects
- Screens customer's inquiries to ensure they are in line with companys capabilities, and contain all information required to submit a quotation. Liaises with sales/customers to obtain any missing information.
- Collects/screens physical property, vapor/liquid equilibrium and plant operating data required to complete process designs for complex applications
- Conducts basic process design for complex process applications, including: o Computer simulations o PFD and Heat and Material Balance o P&ID
- Understands and provides solutions to complex problems
- Prepares design/operating details for pilot plant studies for complex applications
- Interprets results of pilot test studies and/or operating data from commercial/industrial plants for complex applications
- Conducts detailed process design of complex key equipment (columns, Selection of internals, vessels, heat exchangers, pumps, etc.)
- Prepares equipment/process data/specification sheets
- Prepares Instrument list with key process data
- Prepares Process descriptions, including functional design specifications, alarm and interlock matrixes, operating instructions
- Prepares Commercial and Technical Proposals for complex systems
- Prepares Commissioning/Start-Up Plans
- Good communication and interpersonal skills, as required in working effectively with internal and customer personnel to interpret their requirements, and resolve problems and issues that arise
- Recommends areas for R&D in new products and processes/applications
- Required sound judgement, initiative and decision making
- Assists in the development of new engineers in quoting/order activities, recommend suitable measures to improve department efficiency, technical knowhow/tools.
- Check/Review/Approve all the Process deliverables prepared by other Process/Application Engineers, with clearly documenting the Review/approval process.
SECONDARY FUNCTIONS
- Registers customer inquiries in the companys quotation tool/database (Sulprice), and keeps the inquiring data/status up to date
- Participation in client meetings
- Preparation of case studies, Presenting technical papers in Conferences as a representative.
- Responds to questions and inquiries from the customer regarding technical problems and issues that arise and provides related technical support or assistance, in a timely manner.
- Support to Applications, Sales, Engineering, and Project Management groups
- Carries out duties of an Process Plants-Applications Engineer Level 3 on an as needed basis
- Carry out equipment/Plant inspections, attend FAT/SAT as required.
- Carries out duties of an Process Plants-Project Manager for engineering studies and/or pilot test projects on an as needs basis
SUPERVISORY RESPONSIBILITIES: Supervise/support more junior engineers within a project team
QUALIFICATIONS/SKILLS:
- Bachelor of Science Degree in Chemical Engineering (Masters Degree would be an advantage)
- Seven (7) to fifteen (15) years similar experience, in a related field of Process Engineering (mass transfer/distillation)
- Ability to interpret customer requirements and to design innovative separation processes and equipment, for complex projects.
- Analytical capability as required in collecting, reviewing, assessing and interpreting customers data and process requirements and developing responsive design specifications and parameters.
- Communication and interpersonal skills, as required in working effectively with internal and customer personnel to interpret their requirements and resolve problems and issues that arise.
- Proficient in the use of personal computers, including word-processing, database, spreadsheet, , drawing software such as Autocad, Navisworks
- Advanced knowledge/experience of simulation software applications such as PROII, Chemcad or Aspen, heat exchanger softwares such as HTRI or HTFS
TRAVEL: This position will require business travel, including international travel and occasionally for extended periods (during plant start-ups)
ENVIRONMENTAL SAFETY & HEALTH REQUIREMENTS:
- Complies with QESH policy
- Complies and participates with SBP (Safety Behavior Program)
- Performs its functions following and understanding the Job Safety Analysis (JSA), its aware of the workplace hazards
- Avoids and reports unsafe behaviors and unsafe conditions
- Uses and maintains personal protective equipment
- Reports accidents and near accidents.
- Complies with environmental and safety rules, policies, work instructions, manuals, etc.
- Performs its functions understanding the impact of these on the environment
- Participates on activities to safeguard the environment.
- Participates in PHA/HAZOP/LOPA studies for complex projects