Job Description

Job Title: Electrical Controls Engineer (Allen Bradley PLCs)

Responsibilities:

1. Designing Control Systems: Develop control system architecture and schematics based on project requirements. Select appropriate Allen Bradley PLC models, input/output modules, and peripherals.

2. Programming PLCs: Write, test, and debug PLC ladder logic programs using Allen Bradley software (such as RSLogix or Studio 5000). Implement logic for process control, motion control, safety interlocks, and communication protocols.

3. HMI Development: Design and configure Human-Machine Interface (HMI) systems using software like FactoryTalk View or PanelView. Create intuitive graphical interfaces for operators to monitor and control industrial processes.

4. Integration with Peripheral Devices: Interface PLCs with various peripheral devices including sensors, actuators, motors, drives, and instrumentation. Ensure seamless communication and synchronization between different components.

5. Network Configuration: Configure industrial networks such as Ethernet/IP, DeviceNet, or ControlNet for data exchange between PLCs, HMIs, and other automation equipment. Troubleshoot network issues and optimize network performance.

6. Testing and Commissioning: Conduct thorough testing of control systems to verify functionality, performance, and safety. Collaborate with field technicians during system installation and commissioning. Provide on-site support as needed.

7. Documentation: Prepare comprehensive documentation including functional specifications, wiring diagrams, operation manuals, and maintenance procedures. Maintain accurate records of software versions, configurations, and changes.

8. Troubleshooting and Maintenance: Diagnose and resolve electrical and control system issues in a timely manner. Perform routine maintenance tasks to ensure the reliability and uptime of automation equipment.

9. Continuous Improvement: Stay updated with the latest advancements in PLC technology and automation trends. Identify opportunities for process optimization, efficiency improvement, and cost reduction.

Requirements:

1. Bachelor's degree in Electrical Engineering, Computer Engineering, or related field.
2. Strong proficiency in Allen Bradley PLC programming and configuration.
3. Hands-on experience with Allen Bradley PLC hardware and software platforms.
4. Familiarity with industrial control systems, instrumentation, and process automation.
5. Knowledge of electrical schematics, circuit diagrams, and industrial wiring practices.
6. Excellent problem-solving skills and attention to detail.
7. Effective communication skills for collaborating with cross-functional teams.
8. Ability to work independently and manage multiple projects simultaneously.
9. Prior experience in manufacturing, automotive, or other industrial sectors is preferred.

Certifications:

• Optional but beneficial certifications include Rockwell Automation's Allen Bradley Certified Professional (ACP) program or relevant training courses offered by Rockwell Automation or other authorized providers.

This job description outlines the key responsibilities, requirements, and qualifications for an Electrical Controls Engineer specializing in Allen Bradley PLCs.